Norsk
BosanskiAnalyzing High Speed Sealing Of Pâté Cans
We automated sealing inspection for Orkla Foods’ pâté canning line using a compact all-in-one vision system. Processing over 400 units per minute, it guarantees flawless packaging integrity, full food safety compliance, and a strong production ROI.
The Challenge
Orkla Foods operates a high-speed food manufacturing line processing over 400 pâté cans every minute. Verifying the precise sealing integrity of each metallic rim at such velocities is virtually impossible for human inspectors.
Undetected micro-leaks or mechanical deformities can compromise food safety, trigger costly product recalls, and severely damage consumer brand trust – resulting in thousands of euros lost daily through material waste and unplanned production downtime.
The Solution
We deployed a compact, all-in-one smart vision system featuring a built-in processor, integrated I/O, and native industrial communication protocols. This self-contained unit captures microscopic structural defects on metal rims in real-time, eliminating the need for bulky external computing hardware.
Scanning thousands of cans every hour, the intelligent optical sensor automatically verifies hermetic seal integrity on every single unit before it advances to final packaging and shipment.
Our Implementation Process
Comprehensive Problem Analysis
We evaluate your specific production challenges and imaging requirements to determine the most effective machine vision technical approach and hardware.
Custom Design and Development
Our team engineers tailored optical solutions and software algorithms, creating a robust digital blueprint that ensures seamless performance and accuracy.
Seamless System Integration
We handle the full installation and calibration of hardware on your production line, ensuring the system communicates perfectly with your existing infrastructure.
Dedicated Service and Support
We ensure peak efficiency through proactive maintenance, technical troubleshooting, and continuous updates long after system deployment.
Proven Results
The Results & ROI
Flawless Safety Rating
Every improperly sealed pâté can is identified and removed before shipment, fully protecting consumer health and Orkla Foods’ food safety certification standing.
Extreme Line Speed
The all-in-one optical system inspects over 400 units per minute seamlessly, with zero impact on conveyor throughput or overall production line velocity.
Cost-Effective Setup
An embedded processor camera eliminated the need for external server racks and complex, saving thousands in hardware and ongoing maintenance costs.
Rapid System Payback
The system recovered its full investment within six months by eliminating manual inspection shifts and significantly reducing material scrap from defective packaging.
Trusted By Experts
What Our Industrial Partners Say
Ready to Automate Your Excellence?
Let’s discuss how AI Vision can eliminate errors in your production line – and what that means for your output quality, uptime, and bottom line.
